Drum Twister Machine for Large Section Power Cable Stranding & Steel Wire Armoring | Siemens PLC Control | Turnkey Cable Factory Solution
Drum twister for big cross section cable
1. Application of the machine
This machine is used for making big cross section and long length power cable with taping,steel tape armoring and steel wire armoring.
2. The main technical parameters
|
JPC2500 |
JPC3150 |
| Single wire diameter |
Φ12.0-Φ55.0mm |
Φ15.0-Φ65.0mm |
| Max stranded diameter |
Φ130mm |
Φ150mm |
| RPM |
13-44r/min |
9-31r/min |
| Stranding pitch |
200-5600mm |
291-7858mm |
| Line speed |
12-50m/min |
9-72m/min |
| Pay off drum size in cage |
PN1600mm |
PN2000mm |
| Central pay off drum size |
PN2500mm |
PN3150mm |
| Take up drum size |
PN2500mm |
PN3150mm |
Built for Latin America - rugged, easy to maintain, low cost to run
- Central Rotating Pay-off - Steady, vibration-free unwinding for long continuous shifts - fewer wire breaks, less downtime.
- Side Rotating Pay-off - Quick reel changes and flexible loading, easy for any operator to handle.
- "#" Type Leading Wire Stand - Clean, tangle-free wire path - keeps production running smoothly in hot, humid shop conditions.
- Filling Material Stand - Stable tension for all filling materials - consistent cable quality, reel after reel.
- Roller Stand - Heavy-duty and stable - built to run reliably 24/7, even in dusty environments.
- Three-Column Line Die Holder - Precise alignment with quick spec changes - ideal for plants running multiple cable orders.
- Steel Wire Armoring Device - Tough armor for tough conditions - protects cables against heat, humidity and mechanical stress, perfect for coastal and industrial sites.
- Double Bobbin Non-Metallic Wrapping Device - Fast, precise wrapping with less material waste - lower cost, consistent quality.
- Double Bobbin Metal Strip Wrapping Device - Adds real structural strength with simple, low-cost maintenance.
- Rotating Traction Device - Smooth, stable pulling force - protects cable quality, reduces wear and spare-part costs.
- Rotating Take-Up and Pay-Off Rack - Safe, fast reel transitions - minimal downtime between runs.
- Electric Control System - Simple, user-friendly controls, tolerant of voltage fluctuations - easy for your team to learn and operate.
- Pneumatic Hydraulic System - Low energy consumption, strong and reliable - built for demanding conditions with easy maintenance.
- Safety Fence - Full protection with clear visibility - meets workplace safety requirements without slowing production.
Real-Time Monitoring Data: PLC Control: Mobile Remote Control:
Monitor output speed, rotational speed, and outer diameter with precision. Versatile process parameters can be configured, In the event of a malfunction, our supplier of stranding, etc. can be modified and displayed on the touch screen will receive an instant alert and swiftly provide
our customers with timely reminders and expert suggestions.
Double bobbin wrapping device (non-metallic tape)
1.Wide range of wrapping materials: polyester tape, non-woven fabric, glass cloth, semi-conductive cloth, etc.
2.Semi-tangential lapping head structure, independently driven by AC motor, with variable frequency control and options for left or right rotation.
3. Mechanical friction control of belt tension with a feedback function, ensuring consistent tension from
full plate to shallow plate.
4. Integrated pneumatic braking device.
5. Equipped with a broken belt parking function for enhanced safety.
Double bobbin wrapping device (metal strip)
1.Durable armor material: steel strip
2.Semi-tangential steel strip head structure, independently driven by AC motor, with variable frequency control and dual rotation capabilities.
3.Mechanical friction control of belt tension. Includes mechanical tension feedback for maintaining uniform tension from full plate to shallow plate.
4.Employ a pneumatic braking device.
5.Equipped with a broken belt parking function for optimal safety.
6. Max. Outer Diameter of conductor: 120mm
7.Belt tension range: 2.5-30KG
Rotating traction device
1.Advanced pneumatic clamping system.
2.Utilizes an AC motor for independent drive, variable frequency control, and seamless adjustment of traction speed.
3.Features a pneumatic braking device.
4.High-precision electronic meter with accuracy error ≤5‰.
5. Maximum traction force: 6000KG
6. Max. traction line speed:50m/min for efficient operation.
Steel wire armoring device
1. Max. Wire diameter: 4 mm
2.Ideal for armoring with up to:96 steel wire pieces.
3. Mechanical friction control of wire tension during wire laying, with manual tension adjustment.
Company Profile
Since its establishment in 1997, Guangdong Chipeng Electrical Technology Co.,Ltd. has been specializing in the design,development, and manufacturing of cable production machinery. We offer a wide range of high-performance equipment, including cable stranding machines, cable extruder machine, wire drawing machine. Our products serve cable manufacturers across China, Africa, the Middle East, Asia, and South America.
With a dedicated R&D team, a skilled production workforce, and a strong after-sales support team, we provide turnkey project solutions that include on-site installation, operator training, maintenance, and long-term service support. We are committed to
delivering reliable and efficient solutions that enhance our clients' productivity and product quality. Trust us to be your professional partner in cable manufacturing equipment.
FAQ
1.Q: Are you a manufacturer or a trading company?
A:We are a professional manufacturer with over 25 years of experience. We handle everything in-house from R&D and production to sales and after-sales service, ensuring we provide you with the highest quality, most cost-competitive equipment and direct technical support.
2.Q:What kind of services can be provided to me after purchasing the machine?
A: This is the core advantage of our company. We have a strong after-sales team, and our engineering team provides: -Online support: 24-hour remote guidance through video, phone, and other means to solve problems. -On site service: If on-site support is required, our engineers can arrange visas to visit your factory as soon as possible for installation, debugging, or maintenance -Training services: providing machine operation and simple maintenance training
3.Q: Can I get customized equipment?
A: Certainly. With strong R&D capabilities, we can provide customized machines and production line solutions tailored to your specific requirements, such as cable specifications, production capacity goals, and automation levels.
4.Q:What machines can we buy from you?
A:Cable extrusion machine, cable twisting machine, wire drawing machine, and cable auxiliary equipment, etc
5.Q:How can I get more detailed information/get a quote?
A:-Please send us your cable size and cable picture,Click here
-Determine the configuration parameters of the production line
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